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HOW IT WORKS:
C
LOSED CIRCUIT
Thermolator TW-1 and TW-2 UGH015/0100
2-4 DESCRIPTION
Return Thermocouple
Heater
Supply Thermocouple
To Process
From Process
Cooling Water In
Cooling Water Out
Vent
Valve
Cooling
Valve
Relief
Valve
Cooling Heat
Exchanger
Pump
Closed Circuit
Check valves included only with
optional mold purge.
Compressed
Air Connection
Mold Purge
Solenoid Valves
(optional)
Return
Pressure
Gauge
Supply
Pressure
Gauge
Process Vent/Fill Line
Process Vent Line
Check
Valve
Check
Valve
A
B
The temperature of the process
fluid is measured as it leaves
the unit’s heater tank. The fluid
then flows through the “To
Process” line to the mold or
process. The fluid returns to the
unit through the “From Process”
line for reheating or cooling.
1
A
B
C
D
3b
If the process temperature
is below the setpoint, the
heater elements inside the
heater tank are energized.
E
F
4
The pump moves water from the
mixing tank to the heater tank.
Pressure is measured before
and after the pump .
E
F
The temperature of
the process fluid is
measured as it flows
into the cooling tank
through the “From
Process” line .
2
B
3a
If the temperature is above
the setpoint value, the cooling
valve opens. Cool water
enters the cooling piping
and circulates through a tube
heat exchanger to cool the
process fluid. The cooling
valve allows warm fluid to
escape through the process
vent line via the “Cooling Out”
line and cooling make-up
water to enter through the
“Cooling In” line .
C
D
Closed Circuit models maintain the process temperature by
heating and cooling fluid for the process circuit. Cooling
water supplied by a chiller, tower or other water source, is
mixed with the process fluid only during the initial filling
or when water is needed to make up process fluid loss.
C
- Thermolator 1
- TEMPERATURE 2
- AND STOP 2
- MOLD LEAKS 2
- TPHF017/1101 3
- CONTROLS 4
- SPECIFICATIONS NOTES: 5
- SEQUENCE OF OPERATION 6
- TROUBLESHOOTING A VTR UNIT 7
- Figure 1 8
- Starting the Thermolator 12
- Stopping the Thermolator 12
- TW-1 and TW-2 16
- Please record your 17
- TABLE OF 18
- CONTENTS 18
- INTRODUCTION 20
- READ THIS SO NO 22
- EAD THIS SO NO 23
- ONE GETS HURT 23
- 1-4 INTRODUCTION 23
- DESCRIPTION 24
- WHAT IS THE 25
- THERMOLATOR ? 25
- HOW IT WORKS: 26
- INJECTION 26
- SPECIFICATIONS 29
- FEATURES AND 31
- INSTALLATION 32
- UNPACKING THE 33
- PREPARING FOR 34
- CONNECTING 35
- PROCESS AND 35
- WATER SUPPLY 35
- PURGE VALVE 36
- TESTING THE 38
- 3-8 INSTALLATION 39
- CHANGING 40
- ENABLING AND 41
- DISABLING 41
- PASSCODE 41
- PROTECTION 41
- SELECTING THE 43
- CONTROL POINT 43
- DEVIATION 45
- ACTIVATING SPI 46
- INSTALLING THE 47
- AUTO START 47
- OPERATION 50
- 4-2 OPERATION 51
- TW-2 CONTROL 52
- MOUNTING THE 53
- LOCATION 53
- ENTERING A 54
- STARTING THE 55
- STOPPING THE 56
- USING THE 57
- MANUAL PURGE 57
- PERATION 4-9 58
- PERFORMING AN 59
- AUTO TUNE 59
- MAINTENANCE 62
- PREVENTATIVE 63
- SCHEDULE 63
- PERFORMING SYSTEM 64
- CHECKING THE 65
- FLUID LEVEL IN 65
- RESERVOIR 65
- AINTENANCE 5-5 66
- KEY/DISPLAY 67
- INPUT TEST 68
- OUTPUT TEST 69
- DISABLING OR 70
- ENABLING 70
- MONITORS 70
- CALIBRATING 71
- OPERATING 73
- TROUBLESHOOTING 74
- A FEW WORDS 75
- HOW TO IDENTIFY 76
- CAUSE OF A 76
- SHUT DOWN 77
- Possible cause 78
- Solution 78
- HUT DOWN 78
- 6-8 TROUBLESHOOTING 81
- 6-10 TROUBLESHOOTING 83
- WILL NOT 85
- POWER UP 85
- CHECKING AND 86
- REPLACING 86
- RESETTING 87
- OVERLOADS 87
- REPLACING THE 87
- PUMP OVERLOAD 87
- MOTHERBOARD 88
- CONTACTOR 89
- CHECKING 90
- THERMOCOUPLES 90
- REPAIRING 91
- SOLENOID 91
- EPAIRING 92
- ELEMENTS 93
- REMOVING 95
- DISASSEMBLING 96
- ASSEMBLING 96
- - 2 HP PUMPS 96
- 3 - 7.5 HP PUMPS 97
- WE’RE HERE 100
- PPENDIX A-2 101
- DIAGRAMS 102
- ECHNICAL INFORMATION 104
- SPI COMMANDS 106
- SUPPORTED BY 106
- THERMOLATOR 106
- SPI STATUS WORDS 107
- Status, Machine 2 109
- 7439-97-6 110
- /DIAGRAMS 112
- SPARE PARTS 113
- IRING DIAGRAM 116
- IRCUIT BOARD UGH015/0100 117
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