Conair S900II System Informações Técnicas

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S900-II
Programming - Level 1
Version 2.2
Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
USERGUIDE
www.conairnet.com
WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death!
This manual is out-of-date and is provided only for its technical information, data and capacities. Portions of this manual
detailing procedures or precautions in the operation, inspection, maintenance and repair of the product forming the subject
matter of this manual may be inadequate, inaccurate, and/or incomplete and cannot be used, followed, or relied upon.
Contact Conair at info@conairgroup.com or 1-800-654-6661 for more current information, warnings, and materials about
more recent product manuals containing warnings, information, precautions, and procedures that may be more adequate
than those contained in this out-of-date manual.
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Resumo do Conteúdo

Página 1 - Programming - Level 1

S900-IIProgramming - Level 1Version 2.2Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service

Página 2

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example501T01527_225.5.00SUBROUTINE –>STANDARD 01*[PART GRIP IN MOULD

Página 3 - CONTENTS

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example601T01527_225.5.00SUBROUTINE –>STANDARD 02*[PART RELEASE ON BELT

Página 4

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example701T01527_225.5.00 Home return subroutine : SR00This subroutine is ab

Página 5

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example801T01527_225.5.00 Tool change position subroutine : SR99Its function

Página 6

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode901T01527_225.5.00II – ACCESSING THE PROGRAMMING MODEII – 1. Entering

Página 7 - I – 2. SAP point markers

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1001T01527_225.5.00Whatever the menu, the new program is entered by se

Página 8 - I – 5. Time delay markers

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1101T01527_225.5.00Associated PLC ?Number (0–>99) :00To enter a new

Página 9

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1201T01527_225.5.00II – 1. 2. Selecting the instructionsEnter the subr

Página 10 - 01T01527_2

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1301T01527_225.5.00=> Moving to step 1 :Step 001=>Selecting inst

Página 11

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1401T01527_225.5.00=> Moving on to the following step :Step 002Ente

Página 13

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1501T01527_225.5.00II – 1. 3. Entering the subroutinesYou must now wri

Página 14 - II – 1. Entering the program

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1601T01527_225.5.00Enter a new numberConfirm the new number...=> Se

Página 15

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1701T01527_225.5.00SAP Point (O–>40 0=without) :00You must now sele

Página 16

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1801T01527_225.5.00=> Entering the instructions X.ABS.L 150.0 and Y

Página 17

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1901T01527_225.5.00II – 2. The pendant’s editing functionsII – 2. 1. M

Página 18

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2001T01527_225.5.00II – 2. 3. Deleting a stepTo delete a step, you mus

Página 19

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2101T01527_225.5.00II – 2. 6. Inserting a stepSelect the step before w

Página 20

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2201T01527_225.5.00II – 2. 8. Editing the messagesThere are two types

Página 21

Programming S900–II Level 1Version 2.2 |–>III – Program structure2301T01527_225.5.00III – PROGRAM STRUCTUREIII – 1. Main program – PRG00 to 99 –One

Página 22

Programming S900–II Level 1Version 2.2 |–>III – Program structure2401T01527_225.5.00Example No. 2 : Conditional execution and return to main progra

Página 23

Programming S900–II Level 1Version 2.2 |–>I – titre:1 : majuscules – gras – police 16 – helveticai01T01527_225.5.00CONTENTS  

Página 24

Programming S900–II Level 1Version 2.2 |–>III – Program structure2501T01527_225.5.00III – 2. 3. Stacking subroutines – SP 41 to SP 80SP 41 to SP 60

Página 25

Programming S900–II Level 1Version 2.2 |–>III – Program structure2601T01527_225.5.00III – 3. Home Return Subroutine – SR –III – 3. 1. Home return s

Página 26

Programming S900–II Level 1Version 2.2 |–>III – Program structure2701T01527_225.5.00 Difference between the Simple and Total Home Return : Home Re

Página 27

Programming S900–II Level 1Version 2.2 |–>III – Program structure2801T01527_225.5.00Step 00SR00Step 0Step 6 ENDR03R00R00Home return requestBy defau

Página 28 - III – PROGRAM STRUCTURE

Programming S900–II Level 1Version 2.2 |–>III – Program structure2901T01527_225.5.00III – 3. 2. Tool change position subroutine – SR 99 –The usual

Página 29

Programming S900–II Level 1Version 2.2 |–>III – Program structure3001T01527_225.5.00III – 5. Advice for cycle time optimalizationThe IMM cycle time

Página 30

Programming S900–II Level 1Version 2.2 |–>III – Program structure3101T01527_225.5.00So that the cycle time optimalization is efficient, some of the

Página 31 - III – Program structure

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3201T01527_225.5.00IV – PROGRAMMING INSTRUCTIONSThere are basically four dif

Página 32

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3301T01527_225.5.00Optional second arm :Pneumatic arm 1 down ACT 04Pneumatic

Página 33 - Main program

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3401T01527_225.5.00IV – 1. 2. Commands for the injection moulding machineEje

Página 34

Programming S900–II Level 1Version 2.2 |–>ii01T01527_225.5.00                   

Página 35

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3501T01527_225.5.00Details of the machine cycle commands :MACHINE CYCLE VALI

Página 36

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3601T01527_225.5.00IV – 1. 3. Other predefined commandsStep duration not con

Página 37 - IV – PROGRAMMING INSTRUCTIONS

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3701T01527_225.5.00IV – 2. InstructionsIV – 2. 1. VariablesBoolean image of

Página 38 - IV – Programming instructions

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3801T01527_225.5.00 Checking an input’s status :Choice : REVERSE (NORMAL is

Página 39

WORDs or WWORDs are not tested tosee if their capacity has been passed.Comparison(IF instruction)For maskingProgramming S900–II Level 1Version 2.2 |–&

Página 40

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4001T01527_225.5.00IV – 2. 4. IF test instructionThis instruction evaluates

Página 41

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4101T01527_225.5.00IV – 2. 5. Time delays : TIMEUsing the key, the followin

Página 42 - IV – 2. Instructions

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4201T01527_225.5.00IV – 3. Motorized movement codesThese instruction codes a

Página 43

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4301T01527_225.5.00* POSA / POSN / VELA / VELNN / VEL NI : Slaved movements

Página 44

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4401T01527_225.5.00IV – 3. 2. Type of movement L = Linear R = RotaryThis i

Página 45

Programming S900–II Level 1Version 2.2 |–>iii01T01527_225.5.00                     

Página 46

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4501T01527_225.5.00* OffsetUse of this function is described in the “Mould c

Página 47

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4601T01527_225.5.00IV – 4. 3. SLA : Slow approach (Temporary)Syntax : SLA Y

Página 48 - 250.0 mm

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4701T01527_225.5.00Possible uses : Without an external speed–decrease senso

Página 49

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4801T01527_225.5.00IV – 4. 5. MASTER : Master movement (Temporary)This funct

Página 50

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4901T01527_225.5.00The controlled predefined actions (see chapter IV – 1. p

Página 51

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5001T01527_225.5.00IV – 4. 6. LINE : Linearity (Temporary)This function is u

Página 52

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5101T01527_225.5.00IV – 5. Specific codesIV – 5. 1. SP code as an instructio

Página 53

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5201T01527_225.5.00IV – 5. 4. “L” and “R” labelsAccessible using then or

Página 54

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5301T01527_225.5.00V – SPECIFIC PROGRAMMINGV – 1. PLC and parallel subroutines –

Página 55

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5401T01527_225.5.00V – 1. 2. Managing a belt’s “step by step” movementAn output a

Página 56 - IV – 5. Specific codes

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example101T01527_225.5.00You are advised to read at least the first two chapt

Página 57

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5501T01527_225.5.00V – 1. 3. Maintaining a pulsed inputAn input from the S900–II

Página 58 - V – SPECIFIC PROGRAMMING

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5601T01527_225.5.00V – 2. System data itemsIn order to switch to another part of

Página 59 - V – Specific programming

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5701T01527_225.5.00 Using bit 9When a Total home return is executed, the stacking

Página 60

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5801T01527_225.5.00V – 2. 2. The part countersA certain number of counters can be

Página 61 - V – 2. System data items

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5901T01527_225.5.00V – 3. Example of part palletizationSubroutines 41 to 60 are u

Página 62

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6001T01527_225.5.00The main program can be written as follows :End of palletBit 1

Página 63

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6101T01527_225.5.00V – 4. Customized messagesV – 4. 1. The comment filesA comment

Página 64

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6201T01527_225.5.00V – 4. 2. Customized fault messagesFive faults can be generate

Página 65

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6301T01527_225.5.00Generating a customized fault in automatic mode :Programming t

Página 66 - V – 4. Customized messages

Case of antici-pated restartwith programmeddelay onlyProgramming S900–II Level 1Version 2.2 |–>V – Specific programming6401T01527_225.5.00V – 5. IM

Página 67

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example201T01527_225.5.00THE CYCLEThe main sequences The actions and movement

Página 68

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6501T01527_225.5.00V – 5. 1. Anticipated restart with programmed delay (Parameter

Página 69 - V 2.0 robot

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6601T01527_225.5.00V – 6. Changing program automaticallyThe automatic program cha

Página 70

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6701T01527_225.5.00V – 7. Example of program with insert placingFor applications

Página 71

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6801T01527_225.5.00VI – MEMORY MANAGEMENTThe robot is equipped with 2 internal and

Página 72

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6901T01527_225.5.00To select programming mode=>PROGR | PARAM |EXPLORER| |S

Página 73 - VI – MEMORY MANAGEMENT

Programming S900–II Level 1Version 2.2 |–>VI – Memory management7001T01527_225.5.00VI – 2. Memory management in programming mode–>PRG PLC–>PR

Página 74 - VI – Memory management

Programming S900–II Level 1Version 2.2 |–>VII – Annex7101T01527_225.5.00VII – ANNEXPrint–out of the SAP message file corresponding to the example i

Página 75

Programming S900–II Level 1Version 2.2 |–>Figures7201T01527_225.5.00– FIGURES –               

Página 76 - VII – ANNEX

SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available t

Página 77 - – FIGURES –

WARRANTY INFORMATIONAPPENDIX A-2EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on thisorder, fo

Página 78 - E’RE HERE

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example301T01527_225.5.00POINT DEFINITIONP01 : Grip part in the mould P06 : R

Página 79 - WARRANTY INFORMATION

Programming S900–II Level 1Version 2.2 |–>7301T01527_225.5.00– INDEX –A         

Página 80

Programming S900–II Level 1Version 2.2 |–>7401T01527_225.5.00F          

Página 81

Programming S900–II Level 1Version 2.2 |–>7501T01527_225.5.00R          

Página 82

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example401T01527_225.5.00I – 6. Transcribing the cycle into Sepro S900–II lan

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